Aboveground safety shelter

ABSTRACT

A mobile aboveground safety shelter to provide protection from dangerous events such as storms, tornadoes and similar occurrences is provided. The shelter includes a pallet and a room connected to the pallet. The pallet has a generally planar base and a wall extending upward from the base. The wall and base form a cavity suitable for containing a weighting material.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. patent application Ser. No. 13/750,838 filed Jan. 25, 2013, now allowed and which is hereby incorporated by reference.

FIELD OF THE INVENTION

The present invention relates to safety shelters used to provide protection from dangerous events such as storms, tornadoes and similar occurrences. More specifically, the present invention relates to aboveground safety shelters.

BACKGROUND OF THE INVENTION

There are many parts of the world that are periodically exposed to storms, tornadoes and other severe wind conditions. Conventional aboveground safety shelters are either built belowground or depend almost completely upon attachment to a concrete foundation or ground anchors to resist movement. To resist wind induced overturning, uplift and sliding, such concrete foundations are generally comprised of expensive subterranean concrete footings. Some conventional metal shelters can be unbolted from their heavy concrete foundations for movement to a new location; however, each new location requires the preparation of another heavy concrete foundation to which the shelter can be bolted. In most instances the cost and inconvenience of pouring of a new foundation (and the attendant environmental impact of their subsequent demolition and removal) renders impracticable the redeployment of a metal protective shelter for temporary use.

SUMMARY OF THE INVENTION

In accordance with one embodiment of the invention there is provided an aboveground safety shelter comprising a pallet and a room. The pallet has a generally planar base and a wall extending upward from the base wherein the base and the wall form a cavity suitable for containing a weighting material. The room is connected to the pallet. The pallet and room are configured such that, when the weighting material is added to the cavity, the shelter resists movement in storms without additional anchoring means or belowground components.

In accordance with another embodiment of the invention there is provided a method of deploying an aboveground safety shelter. The method comprising:

-   -   (a) transporting, to an installation site having a ground         surface, the shelter including:         -   a pallet having a generally planar base and a wall extending             upward from the base wherein the base and the wall form a             cavity suitable for containing a weighting material; and         -   a room connected to the pallet wherein the pallet and             cylindrical room are configured such that, when the             weighting material is added to the cavity, the shelter             resists movement in storms without additional anchoring             means or belowground components;     -   (b) placing the shelter on the ground surface; and     -   (c) introducing the weighting material into the cavity.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a safety shelter in accordance with one embodiment of the present invention which is shown without the presence of a weighting material.

FIG. 2 is a perspective view of the safety shelter of FIG. 1 shown with the weighting material added.

FIG. 3 is a side view of the safety shelter of FIG. 1.

FIG. 4 is a side view of the safety shelter of FIG. 1 shown on a roll-off container transport trailer.

DESCRIPTION OF EXEMPLARY EMBODIMENTS

With reference now to FIGS. 1-3, there is illustrated an aboveground safety shelter 10 in accordance with one embodiment of the current invention. Safety shelter 10 generally includes a room 12 and a skid or pallet 30. Safety shelter 10 relies on a weighting material 60 contained in pallet 30, along with the weight of the material of construction for safety shelter 10, to provide the majority of resistance, and preferably the primary resistance, to overturning, uplifting and sliding caused by storms having severe wind conditions such as tornadoes and hurricanes. While weighting material 60, along with the weight of the material of construction for the safety shelter, provides the primary resistance, secondary resistance can be provided by the shape of the storm shelter, as further described below; however safety shelter 10 does not rely on anchoring means or belowground components, such as poured ground foundations, in ground anchors or stabilizing arms. By “primary resistance” it is meant that the design of safety shelter 10 is such that weighting material 60, along with weight of the material of construction of the safety shelter, can provide all the resistance necessary to meet or exceed limits established by the National Storm Shelter Association (NSSA) standard, the Federal Emergency Management Agency (FEMA) standards, the American Society of Civil Engineers (ASCE) standards and/or the ICC/NSSA 500 standard to prevent overturn, uplifts and sliding caused by severe wind conditions without reliance on the secondary resistance provided by the shape of the storm shelter and without reliance upon additional anchoring means or belowground components. Additionally, it is preferred that the weight of the storm shelter be concentrated below the top of the pallet to increase resistance to overturning, uplifting and sliding by creating a lower center of gravity for the storm shelter. Accordingly, at least 60% of the weight of the storm shelter can be in the pallet after addition of the weighting material. Generally, at least 70% of the weight of the storm shelter can be in the pallet after addition of the weighting material. For some embodiments, at least 80% or even at least 90% of the weight of the storm shelter can be in the pallet after addition of the weighting material.

Returning now to FIGS. 1-3, room 12 has a generally cylindrical shape. The cylindrical shape helps facilitate air flow around room 12 so that torque and movement of room 12 caused by high wind conditions are reduced. Room 12 can have other shapes but ones that facilitate air flow around room 12 are preferred, such as room shapes that have simple curved shapes; for example ones that are circular or oval in cross-section. Additionally, such curved shapes help deflect impact from air borne debris and, thus, reduces the chance of penetration.

Room 12 comprises a wall 14, a roof 20, a floor 24 and door 26. Wall 14 has upper end 16 and lower end 18. Wall 14 is shown as being a cylindrical wall but wall 14 can have other shapes. Generally, wall 14 can have a simple curved cross-sectional shape, as described above for room 12, and preferably can have a cylindrical shape; that is, a circular cross-section. As can best be seen by FIG. 3, roof 20 is connected along edge 22 to upper end 16 of wall 14. Roof 20 can be attached by welding or other means to secure it to or make it integral with pallet wall 14. Roof 20 has a curved contour such that it is higher near the center of the room than at the walls. A curved contour, while not required, is believed to provide secondary resistance against overturns and sliding because of its aerodynamic structure. Additionally, a curved contour helps deflect impact from air borne debris and thus, reduces the chance of penetration. Generally, where wall 14 is cylindrical, roof 20 can be in the form of spherical cap. Floor 24 is connected to lower end 18 of wall 14. Floor 24 can be formed from part of base 32 of pallet 30.

As best seen in FIGS. 1 and 2, room 12 has door 26 for accessing the interior of room 12; that is, for allowing ingress into and egress out of room 12. It is preferred that door 26 be configured so that debris that falls outside door 26 cannot block it from functioning. Accordingly, it is preferred that door 26 mounted inside room 12 or so that it opens inward into room 12. Thus, in one embodiment door 26 can be a sliding door mounted on the interior of wall 14. In another embodiment door 26 is hinged mounted and opens into the interior of room 12, as illustrated in FIG. 2. Also, latch 27 is provided for securing door 26 during severe weather conditions. Additionally, room 12 can have a turbine vent 28 connected by vent duct 29 in order to provide ventilation for room 12.

Pallet 30 is shown as having a generally rectangular shape. The rectangular shape facilitates loading on a trailer and moving of safety shelter 10; however, other shapes can be used if desired, such as square, oval or oblong. Pallet 30 comprises base 32, side walls 34 and 38, and end walls 36 and 40. Base 32 comprises a bottom planar surface 31 and a top planar surface 33. Typically, bottom planar surface 31 is designed to fit flush on the ground surface of the installation site without any gaps, holes or other voids that would allow wind to get underneath base 32.

Walls 34, 36, 38 and 40 extend upward from base 32 to form one or more cavities 42, as further described below. Room 12 is attached to pallet 30 and a portion of base 32 can serve as the floor 24 of room 12. Room 12 can be attached by welding or other means to secure it to or make it integral with pallet 30. Additionally, room 12 can extend across pallet 30 so as to extend into and/or form a portion of side walls 34 and 38, as illustrated in the figures. Accordingly, side walls 34 and 38 and end wall 36 form three sides of first cavity 44 with wall 14 of room 12 serving as the fourth side of first cavity 44. Similarly, walls 14, 34, 38 and 40 form second cavity 46. Second cavity 46 is further divided into an entry way 52, and a first portion 48 and a second portion 50 located on each side of entry way 52. Entry way 52 is defined by a first wall 54 and second wall 56 and has stair 58. Entry way 52 allows for door 26 to extend downward adjacent to base 32 by defining a cavity portion where there is no weighting material, best seen in FIG. 2. Thus, entry way 52 allows for a taller door, without adding height to room 12, than would be allowed if entry way 52 were filled with weighting material.

As shown in FIG. 2, first cavity 44, and first portion 48 and second portion 50 of second cavity 46 are filled with a weighting material 60 when the safety shelter 10 is configured for use as a storm shelter. Weighting material 60 can be any material that has suitable weight so that safety shelter 10 resists uplifts, overturns and sliding. Generally, the type and amount of weighting material 60 should be sufficient to provide safety shelter 60 with enough resistance to overturn, uplifts and sliding to meet NSSA, FEMA, ASCE and/or ICA/NSSA standards. Typically, concrete can be used as the weighting material because it can be readily added to cavities 42 either before or after the safety shelter's initial placement and, once hardened, is not subject to being blown-out under severe wind conditions. Optionally, other weighting materials can be used. If a substance susceptible to being blown-out, such as sand is selected, then it can necessitate a top being attached to pallet 30 over cavities 42 to ensure that a suitable amount of weighting material is retained in the cavities during severe wind conditions in order to resist uplifts, overturns and sliding. While the amount of weighting material will be dependent upon the particular dimensions of the safety shelter, generally cavities 42 can contain a total weighting material of at least 14,000 pounds and can contain a total weighting material of at least 20,000 lbs or even at least 25,000 pounds. As mentioned above, most of the weight of the safety shelter will be in the pallet, thus once cavities 42 are filled, the pallet can weigh over 24,000 pounds, can be over 30,000 pounds, and can be over 40,000 pounds.

Pallet 30 can have other features such as tow bars 62, which aid in the loading and unloading of safety shelter 10 from a trailer, such as a roll-off container transport. Additionally, walls 34 and 38 can have inclined outer surfaces 64, which are at an acute angle to base 32 and, thus, form a side edge 66 that can dig into the ground if lateral sliding occurs and, hence, aid in resisting such lateral motion.

Where applicable, the components for safety shelter 10 are formed from a material suitable to resist breakage and penetration during severe wind conditions from stresses both caused by the wind and by flying debris. For example, room 12 should be composed of a material suitable to prevent penetration from flying debris. In the past, such rooms have been constructed of layers of metal and concrete. It is an advantage of the current design that the primary weighting of the safety room is in the pallet; thus, room 12 can be more economically made from metal alone. Additionally, this construction provides for a lower center of gravity to provide better resistance to overturns, uplifts and sliding and aids in the portability of safety shelter 10. Generally, safety shelter 10 will be primarily constructed of metal formed and/or welded together and of sufficient strength to protect occupants and contents of safety shelter 10 from severe winds (typically, winds exceeding about 50 mph and which can exceed 150 mph or even 250 mph) and impact from associated wind borne debris. By “primarily constructed” it is meant that at least the pallet base 32 and walls 34, 36, 38 and 40 and room wall 14, roof 20, floor 24 and door 26 are constructed of metal. Typically, they will be formed from structural steel. Suitable structural steels are grades A36, A572 Grade 50 and similar. Generally, the steel will have a thickness from 1 inch to 1.5 inches; however, the steel should be of sufficient size and grade to meet or exceed deflection and penetration limits established by the National Storm Shelter Association (NSSA) standard, the Federal Emergency Management Agency (FEMA) standards, the American Society of Civil Engineers (ASCE) standards and/or the ICC/NSSA 500 standard. Lesser or greater material thickness, types and strengths can alternatively be used.

When cavities 42 are filled with weighting material, pallet 30 is low and flat; that is, generally planar so as to be close to the ground and to thus, minimize wind forces on pallet 30. Safety shelter 10 is sized so as to facilitate relocation and yet still ensure adequate resistance to severe wind. Accordingly, a typical safety shelter can have a pallet 30 with a width of about 7 feet to about 12 feet and a length of from about 16 feet to about 24 feet, and can have a width of about 10 feet and a length of about 20 feet. The width of room 12, which for cylindrical rooms will be the diameter, can be equal to or less than the width of the pallet. Typically, the width of room 12 is about the same as the width of pallet 30; hence, can be about 7 feet to about 12 feet, and can be about 10 feet. More generally, in order to provide suitable size cavities 42 for weighting material 60, the length of pallet 30 can be more than 150% the width of pallet 30 or the width of room 12, and can be more than 175% of the width of pallet 30 or the width of room 12 and often can be about 200% or more of the width of pallet 30 or the width of room 12.

Safety shelter 10 can have a height from the bottom of base 32 to the top of roof 20 of less than 8 feet, can be from about 6 feet to less than 8 feet and can be from about 6.5 feet to about 7.5 feet. Typically, room 12 will extend substantially the entire height of the safety shelter but can be less. A pallet meeting the above described dimensions can have a height of from about 15% to about 35% of the height of safety shelter 10, can have height from 20% to 30% of the height of safety shelter 10, and typically, can have a height of about 25% of the height of safety shelter 10.

In accordance with the above, an exemplary safety shelter could be 20 feet long and 10 feet wide having safety shelter height of 7 feet 2 inches and a pallet height of about 1 foot 7 inches. When the weighting material is added the exemplary safety shelter would be about 44,000 pounds with about 40,000 pounds being attributed to the pallet (including weighting material).

Turning now to FIG. 4, there is depicted a side view of safety shelter 10 shown on a transport trailer 70. Safety shelter 10 is ready for transport to an installation site for use. Safety shelter 10 can be loaded on to the trailer 70 by conventional means such as using a winch to drag the safety shelter up a ramp onto the trailer. Preferably, transport trailer 70 is a roll-off container transport trailer and can be angled by hydraulic or similar adjustment means to form a ramp so that safety shelter 10 can be loaded and unloaded without use of a separate ramp. In accordance with one embodiment of the method of the invention, after it has been loaded onto the transport trailer 70, safety shelter 10 is transported to an initial installation site having a ground surface.

The ground surface of the installation site can be prepared for safety shelter 10 prior to installation. Generally, the only preparation that is needed is leveling off the ground surface so that safety shelter 10 will sit level on the ground. For soft ground, which might be prone to settling, additional ground preparation may be needed such as excavating the top soil so as to reduce settling.

After arrival at the initial installation site safety shelter 10 is unloaded from the trailer 70 and placed on the ground surface. For the initial use of safety shelter 10, weighting material 60 can be added prior to loading on the trailer for transport to the initial installation site. Thus, upon unloading from trailer 70, the safety shelter is ready for use. Alternatively, safety shelter 10 can be transported without the weighting material and weighting material 60 can be introduced into cavities 42 after safety shelter 10 is placed on the ground surface. Thus, safety shelter 10 would be ready for use after an appropriate curing time.

Once safety shelter 10 is no longer needed at the initial installation site, it can be loaded onto a transportation trailer 70 and can be transported to a second or subsequent installation sight having a ground surface. After arrival at the second installation sight, safety shelter 10 is placed on the ground surface of the second installation site and is ready for use.

As has been described, the safety shelter 10 is an aboveground safety or protective shelter, which is capable of redeployment. Safety shelter 10 resists movement in storms without additional anchoring means or belowground components, such as poured ground foundations, in-ground anchors, or stabilizing arms. The above described safety shelter is capable of protecting people from severe winds up to and even exceeding 250 mph and withstanding uplifting, overturns and sliding forces generated by such winds.

Although the disclosed invention has been shown and described in detail with respect to a preferred embodiment, it will be understood by those skilled in the art that various changes in the form and detailed area may be made without departing from the spirit and scope of this invention as claimed. Thus, while the present invention is well adapted to carry out the object and advantages mentioned as well as those inherent therein, numerous changes may be made by those skilled in the art and such changes are encompassed within the spirit of this invention as defined by the appended claims. 

What is claimed is:
 1. An aboveground safety shelter having a weight comprising: a pallet having a length and a width, said pallet comprising: a generally planar base having a periphery and comprising a bottom planar surface and a top planar surface; and a sidewall extending upward from said base and around at least a portion of the periphery of said base; and a room connected to said pallet, said room comprising: a room wall attached to said top planar surface such that said top planar surface serves as a floor for said room; and a roof; wherein said room extends across said width of said pallet such that a first cavity and a second cavity are formed by said top planar surface, said room wall and said sidewall and wherein said pallet and said room are configured such that, when a weighting material is added to said first and second cavities, the weight of said shelter and said weighting material provides a primary resistance against movement of said shelter in storms without reliance on belowground components.
 2. The aboveground safety shelter of claim 1, wherein, when said safety shelter is installed at an installation site having a ground surface, said bottom planar surface fits flush on said ground surface of said installation site without any voids which might allow wind to get underneath said base.
 3. The aboveground safety shelter of claim 1, wherein said sidewall comprises a first side wall, a second side wall, a first end wall and a second end wall and wherein said first cavity is defined by said first and second side walls, said first end wall, said room wall and said top planar surface and said second cavity is defined by said first and second side walls, said second end wall, said room wall and said top planar surface.
 4. The aboveground safety shelter of claim 3, wherein said first and second side walls have outer surfaces opposing said first and second cavities and said outer surfaces are inclined so as to form an acute angle with said base.
 5. The aboveground safety shelter of claim 1, wherein said room wall has a simple-curved cross-sectional shape.
 6. The aboveground safety shelter of claim 5, wherein said room wall has a cylindrical shape and said roof is in a form of a spherical cap.
 7. The aboveground safety shelter of claim 6, wherein said width of said pallet is at least equal to the diameter of said room and wherein said length of said pallet is more than 150% of the diameter of said room.
 8. The aboveground safety shelter of claim 1, wherein the height of said pallet is from 15% to 35% of the height of said shelter.
 9. The aboveground safety shelter of claim 1, wherein, when said weighting material is disposed in said first and second cavities, said pallet and said weighting material comprise at least 60% of the weight of said safety shelter.
 10. The aboveground safety shelter of claim 1, wherein: said sidewall comprises a first side wall, a second side wall, a first end wall and a second end wall and wherein said first cavity is defined by said first and second side walls, said first end wall, said room wall and said top planar surface and said second cavity is defined by said first and second side walls, said second end wall, said room wall and said top planar surface; said first and second side walls have outer surfaces opposing said first and second cavities and said outer surfaces are inclined so as to form an acute angle with said base; said room wall has a cylindrical shape and said roof is in a form of a spherical cap; when said safety shelter is installed at an installation site having a ground surface, said bottom planar surface fits flush on said ground surface of said installation site without any voids which might allow wind to get underneath said base; said height of said pallet is from 15% to 35% of the height of said shelter; said width of said pallet is at least equal to the diameter of said room; said length of said pallet is more than 150% of the diameter of said room, and when said weighting material is disposed in said first and second cavities, said pallet and said weighting material comprise at least 60% of the weight of said safety shelter.
 11. An aboveground safety shelter comprising: a pallet having a weight and a generally planar base with a periphery and a side wall extending upward from said base and around at least a portion of the periphery of said base, said planar base having length and a width, said length being greater than said width; and a room having a weight and comprising a room wall and a roof, said room wall connected to said pallet; a first cavity defined by said base, said side wall and said room wall, said first cavity extending from a first side of said room along said length of said base; a weighting material disposed within said first cavity; wherein said shelter is configured such that the weight of said weighting material along with the weight of said pallet and said room provide a primary resistance against movement of said shelter in storms without reliance on belowground components.
 12. The aboveground safety shelter of claim 11, wherein said base comprises a bottom planar surface and a top planar surface and said room wall is attached to said top planer surface such that said top planar surface serves as a floor for said room.
 13. The aboveground safety shelter of claim 12, wherein, when said safety shelter is installed at an installation site having a ground surface, said bottom planar surface fits flush on said ground surface of said installation site without any voids which might allow wind to get underneath said base.
 14. The aboveground safety shelter of claim 11, further comprising: a second cavity defined by said base, said side wall and said room wall, said second cavity extending from a second side of said room along said length of said base; wherein said weighting material is disposed in said first and second cavities.
 15. The aboveground safety shelter of claim 11, wherein said side wall has an outer surface opposing said first cavity and said outer surface is inclined so as to form an acute angle with said base.
 16. The aboveground safety shelter of claim 1, wherein said room wall has a simple curved cross-sectional shape.
 17. The aboveground safety shelter of claim 16, wherein said room wall has a cylindrical shape and said roof is in a form of a spherical cap.
 18. The aboveground safety shelter of claim 17, wherein said width of said pallet is at least equal to the diameter of said room and wherein said length of said pallet is more than 150% of the diameter of said room.
 19. The aboveground safety shelter of claim 1, wherein said pallet with said weighting material comprise at least 60% of the weight of said safety shelter.
 20. An aboveground safety shelter having a weight comprising: a pallet having a weight and a generally planar base with a periphery and a side wall extending upward from said base and around at least a portion of the periphery of said base, said planar base having length, a width, a top planar surface and a bottom planar surface, said length being greater than said width; and a room comprising a cylindrical room wall and a roof, wherein said roof has a form of a cylindrical cap and said room wall is connected to said top planar surface such that said top planar surface serves as a floor for said room; a first cavity defined by said top planar surface, said side wall and said room wall, said first cavity extending from a first side of said room along said length of said base; a second cavity defined by said top planar surface, said side wall and said room wall, said second cavity extending from a second side of said room along said length of said base; a weighting material disposed within said first and second cavities such that the weight of said weighting material and the weight of said pallet comprise at least 60% of the weight of said shelter; wherein said shelter is configured such that the weight of said weighting material along with the weight of said pallet and said room provide a primary resistance against movement of said shelter in storms without reliance on belowground components and the weight of said pallet and said weighting material comprise at least 60% of the weight of said shelter; wherein said side wall has an outer surface opposing said first and second cavities and said outer surface is inclined so as to form an acute angle with said base; wherein said width of said pallet is at least equal to the diameter of said room and wherein said length of said pallet is more than 150% of the diameter of said room; and wherein, when said safety shelter is installed at an installation site having a ground surface, said bottom planar surface fits flush on said ground surface of said installation site without any voids which might allow wind to get underneath said base. 